Customized Glass Bottled Filling Machine PCL control system
JIAYUAN CGF series mineral water filling machine and packaging
machinery is a self-developed new product by our R&D department
to meet the requirement of multi-usage demands for our customers.
The mineral water filling machine is consisted of
ringsing-filling-caping all together. It can fill mineral water,
pure water and distill water etc. JIAYUAN CGF mineral water filling
machine adpots the suspension design. It allows the machine to fill
different type of the bottles. It is normally used as mineral water
filling machine. However, it can also be used for fill PET bottle
with fruit juice and tea at high temperature by simply change tha
valve. It can be connected with our others machines to form the
mineral water filling production line.
1. The suspending bottle-neck clamping design make the bottle
stable during the high speed moving conditions. By changing a few
parts, it can meet the need of different types of bottles easily.
2. The new generation of stainless steel grab is adopted and the
grabs have no contact with the arew above the bottle's screw
thread. Nozzles in the grab can guarantee the complete wash of the
interior of the bottle.
3. Advanced technologies,such as human-machine interface touch-screen
and PLC program control are adopted in this machine.
4. All parts that directly contacting with water are made of high
stainless steel. The critical electrical components are from famous
international companies, such as mitsubishi, omron and other famous
- Magnetic powered cap device ensures tightness and prevents damage
of the caps
- Quiet, rotary cap unscrambler will not damage caps. Photoelectric
sensor detect missing caps thus eliminating uncapped bottle
- Built-in safeguard mechanism ensures the safety of operator and
- High efficient air clean filter system ensures high sanitary
- Low overall machine noise
- Self-lubricating system imported from America provides continuous
|Productivity||2000-4000 BPH||4000-6000 BPH||8000-10000 BPH|
|Liquid Filling Head||12||18||24|
|Bottle Diameter||φ50-90 mm||φ50-90 mm||φ50-90 mm|
|Bottle Height||150-310 mm||150-310 mm||150-310 mm|
|Cap Size||28mm and 30mm PE Standard Caps||28mm and 30mm PE Standard Caps||28mm and 30mm PE Standard Caps|
|Air Pressure||0.5 MPa||0.5 MPa||0.5 MPa|
|Air Consumption||500 L/min||500 L/min||500 L/min|
|Filling Water Consumption||1.5 m3/h||3 m3/h||6 m3/h|
|Rinsing Water Consumption||0.5 m3/h||1 m3/h||2 m3/h|
|Dimension||(L×W×H) 2640×1520×2340mm||(L×W×H) 2816×1883×2340mm||(L×W×H) 3194×2054×2560mm|
|Filling Principle||Gravity Filling||Gravity Filling||Gravity Filling|
1) The rotary wheel is a fully AISI304 stainless steel welded
2) The machine applies unique overturning bottle clamp, which is an
innovation of our company. This bottle clamp grips bottle at neck
position, avoiding bottle mouth thread contamination caused by
rubber gripper block of a traditional bottle clamp. Made of AISI304
stainless steel, this bottle clamp is hygienic and durable.
3) The rinse is driven by driving system positioned inside machine
frame via gear transmission
1) The filler is designed and manufactured with application of
Italy technology, providing
hardware guarantee for securing product quality and reducing loss.
2) Rotary wheel are fully made of stainless steel AISI304.
3) Filling valves are designed and manufactured with German
technology, made of AISI316L, featuring high filling accuracy and
high filling speed.
4) Bottles are raised and lowered by cam controlled lifting
cylinder. Valve opening mechanism is actuated by air cylinder.
5) The filler is driven by driving system positioned inside machine
frame via gear transmission.
1) The capper is most precise part in 3 in 1 filling machine,
because the quality of machine ism important to running credibility
and product quality.
2) The cover track has the device to prevent the reversal cover
from passing and pick out the reversal cover. Meanwhile the
photoelectric switch can stop the machine automatically when there
is no cover on the track, by which it can avoid bottle without
3) It also has the bottle check-up switch. Together with cylinder
on the joint of the cover track and cover lift, they can control
the cover flow and stop it in case no bottle to reduce the quantity
4) Highly effective acentric way for cap sorting to reduce the
Features of bottle filling machine/line/equipments:
(1) This series beverage filling line,packaging line,production
line production line collected washing, filling, capping, labeling
and packing machines together.
(2) it is suitable for kinds of beverage production, like juice,
tea production, simultaneously only change some spare part, then it
can be used in the pure water, mineral water production line.
(3)adopts advanced normal pressure gravity for filling, the filling
effect are fast, steady, quasi and equipped with the material
recirculating system, realize back flow independently, not contract
with material and avoiding second pollution and oxidation.
(4)This equipment can satisfy with filing request of lower than 95
hot filling, filling valves and pipes material are according to
sanitation standard, at the same time.
(5)The whole beverage filling line adopts human-machine interface,
touch-screen, PLC computer controller and other advanced
technologies. With automatic inspect system of filing temperature
automatic, caps supplying material, high-temperature alarm,
low-temperature shutdown and automatic return, no bottle, no
filling, wait when lack of bottle, lacking caps shutdown and so on,
realize no bottle, no filling.
1) One year warranty for the whole system.
2) Free equipment installation and debugging.
3) After one year, we can help you to maintain the machine and the
accessories are provided only one the cost price.
4) We can provide internship service and help you train the
operator and mechanic.
5) Free beverage production technology and process configuration.
6) We can help you to design the product line, workshop and provide